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Chapt er 6 Troubles h o o ting
6-5
Symptom Troubleshooting and Corrective Actions
Diagnosing Input
Malfunction
When input indicator LEDs are OFF,
1. Check the wiring of the input devices.
2. Check that the power is properly supplied to the input terminals.
3. If the power is properly supplied to the input terminal, there is
probably an abnormality in the PLC’s input circuit. Please contact
your dealer.
4. If the power is not properly supplied to the input terminal, there is
probably an abnormality in the input device or input power
supply. Check the input device and input power supply.
When input indicator LEDs are ON,
1. Monitor the input condition using a programming tool. If the input
monitored is OFF, there is probably an abnormality in the PLC’s
input circuit. Please contact your dealer.
2. If the input monitored is ON, check the program again. Also,
check the leakage current at the input devices (e.g., two-wire
sensor) and check for the duplicated use of output or the
program flow when a control instruction such as MC or CJ is
used.
3. Check the settings of the I/O allocation.
Diagnosing
Output
Malfunction
When output indicator LEDs are ON,
1. Check the wiring of the loads.
2. Check whether the power is properly supplied to the loads.
3. If the power is properly supplied to the load, there is probably an
abnormality in the load. Check the load again.
4. If the power is not supplied to the load, there is probably an
abnormality in the PLC’s output circuit. Pleas contact your
dealer.
When output indicator LEDs are OFF,
1. Monitor the output condition using a programming tool. If the
output monitored is turned ON, there is probably a duplicated
output error.
2. Forcing ON the output using a programming tool. If the output
indicator LED is turned ON, go to input condition check. If the
output LED remains OFF, there is probably an abnormality in the
PLC’s output circuit. Please contact your dealer.
2. Error code in D1004: The error code stored in D1004 is a hexadecimal code.
After you write the program into the PLC, the illegal use of operands (devices) or incorrect
syntax in the program will result in flashing of ERROR indicator and M1004 = ON. In this case,
you can find out the cause of the error by checking the error code (hex) in special register
D1004. The address where the error occurs is stored in the data register D1137. If the error is a
general loop error, the address stored in D1137 will be invalid.
Error code Description Action
0001 Operand bit device S exceeds the valid range.
0002 Label P exceeds the valid range or duplicated.
0003 Operand KnSm exceeds the valid range.
0102 Interrupt pointer I exceeds the valid range or duplicated.
0202 Instruction MC exceeds the valid range.
0302 Instruction MCR exceeds the valid range.
0401 Operand bit device X exceeds the valid range.
0403 Operand KnXm exceeds the valid range.
0501 Operand bit device Y exceeds the valid range.
Check D1137.
(Check the
Error step
number.)
Re-enter the
instruction
correctly.
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